Xylem IM223 R04 Hydrovar Pump Control Manual do Utilizador

Hydrovar Pump ControlINSTALLATION, OPERATION AND MAINTENANCE MANUALINSTRUCTION MANUALIM223R04

10Section 4Hydrovar Variable Speed Drive Type and Catalog NumberHydrovar Example Product Code HV M 3 4 20 0Filter (optional): Standard = 0, (no

11Section 4 (continued)Hydrovar Product Numbering ChartMODEL NUMBER CODEVoltage Phase Normal Duty HP Drive Type Model Number230 V 12MASTER HVM1202BASI

12Section 5TECHNICAL DATAHydrovar Power SupplyRated Output Voltage Limits 48-62 HZRated Current InputRecommended Line ProtectionMaximum Wire SizeCat

135.1 General Technical Data Ambient temperature: 0° C ... +40° C, 32º F... +104º F At higher temperatures reduce the output current as shown be

145.2 EMC Requirements (Electromagnetic Compatibility)The EMC requirements depend on the intended use.Class B environment (EN 61800-3: Class C2)Enviro

15Section 6HVM1202, HVM1203, HVM3403, 3405 All dimensions in inches! Drawings are not to scale! Dimensions are nominal Type Weight [lbs] Basic

16HVM3407, HVM3410, HVM3415 All dimensions in inches! Drawings are not to scale! Dimensions are nominal Type Weight [lbs] Basic Master / Sin

17Section 77.1 Cable Glands Provided7.2 Assembly Instructions – All modelsTo remove the HYDROVAR cover, loosen the 4 fastening screws.• Verify that th

187.2 Assembly Instructions – All models (continued)ADDITIONAL COMPONENTS

19Section 8NOTEAll installations and maintenance must be performed by properly trained and qualied personnel. Use personal protection equipment.NOTEI

21 Important Safety Instructions ...

20Fused Disconnect Box:GNDL1L2135246SINGLEPHASECUSTOMER SUPPLIEDVOLTAGEDISCONNECTFUSE BLOCK12 AWG12 AWGHYDROVARGNDPEU1V1W1U2V2W216 AWGGNDMTRMOTORCUSTO

218.2 EMC – Electromagnetic CompatibilityTo ensure electromagnetic compatibility the following points must be observed for cable installation:Control

228.3 Recommended Wire TypesFor maximum 40º C ambient temperature, recommend use of 75º C wire of the following types: RHW, THHW, THW, THWN, XHHW, US

238.4.1 Input Voltage TerminalsThe power supply is connected to the power section:Terminal L + N (230 VAC, single-phase)Terminal L1+ L2 + L3 (460 VA

248.4.2 Motor ConnectionAttaching the Thermistor Method A : Method B :1. Remove conduit box cover2. Attach the thermistor (Method A or B)3. Replace

25X1 Control terminals – power unit PTC Terminals have Jumper between them. Remove jumper and attach Thermistor leads SL SOLO RUN (Hand Mode) S

26Connection Example External switch to enable the SOLO RUN (Hand Mode) Example: Low water or other emergency off switch Thermistor (mounted in

27Terminating Control Wires:- Use recommended cable type (see section 8.2)- Strip the end of the wire aproximately 1/4"- Push down the orange wed

28Setting the correct address on Basic drives:• The HYDROVAR must be disconnected from power supply for at least 5 minutes before removing the top cov

29 X3 Digital and Analogue I/O X3/ 1 GND, electronic ground 2 Actual value current input sensor 1 0-20mA / 4-20mA [Ri=50Ω] 3 Power supply

39 Programming ...

30 Additional power supply ** max. 100 mA Current signal input (required val. 2) 0-20mA / 4-20mA [Ri=50Ω] To determine the required value or the of

31Connection Examples:• Sensor–Actual-value-signal Input Connecting a 3-wire transducer Connecting an active actual-value-signal (e.g. standard pres

32}}• Switching between two different required valuesExternal switching between two connected required value signals (e.g.: between voltage and curren

33 RS-485 – Internal interface RS-485 - User interfaceThe internal RS-485 Interface is used for communicating between up to 8 HYDROVARs in a multi-p

34X5 Status-Relays X5/ 1 CC 2 Status Relay 1 NC [Max. 250VAC] [250mA] 3 NO [Max. 220VDC] [250mA] 4 CC [Max. 30VDC] [2A] 5 Status

35Section 9NOTERead and follow the operating instructions carefully before programming to avoid incorrect settings which will cause drive errors! All

369.3 Basic Drive Display Status LED - green Constant Motor stopped (Standby) Blinking Motor run Error LED - red The type of error is indicated

37Parameters which are available on all HYDROVAR drives are marked with the following symbol:… “global” parameter (available on all HYDROVAR drives)NO

38 ON Running Stop the HYDROVAR by pressing ▼ STOP Manually stopped Start the HYDROVAR by pressing ▲ OFF E-Stop (X3/7-8) is open To start

39Parameter [03] is not used in Mode: Actuator 04 04 START VALUE Regulation Restart Value OFF Possible settings: 0 – 99 % – OFFThis parameter de

4DANGERSection 1Important: Read all safety information prior to installation of the Controller.NOTEThis is a SAFETY ALERT SYMBOL. When you see this sy

40 08 08 AUTO - START Auto Start ON Possible settings: ON – OFFSelect ON with ▲ or OFF with the ▼ button.If AUTO-START = ON the HYDROVAR starts a

41 22 22 SELECT DEVICE Select device * 1 * Possible settings: 1-8Check the current status, the motor hours and the most recent failures of any g

42GG 24 24 ENABLE DEVICE Enable – Disable of the selected device Enable Possible settings: Enable - DisableAllows the drive to be be enabled or

43GGGGGG 40 40 SUBMENU DIAGNOSTICS 41 41 PROD. DATE production date of the HYDROVAR (Master/Single only) XX.XX.XXXXIn the following parameters

44 60 60 SUBMENU SETTINGSNOTECarefully read these instructions before changing the remaining parameters. Improper settings can cause the drive to mal

45Controller (Default Setting):Select this mode when only one HYDROVAR Master/Single Drive is used and there is no connection to any other HYDROVAR vi

46In actuator mode the drive can work with pre-selected frequencies for manual control of the HYDROVAR. Two different frequencies can be set in the su

47GSGSOFF: All parameters in the MAIN menu (only) can be changed without entering the password.ON: If the LOCK FUNCTION is activated, no changes can b

48If several HYDROVAR Master Inverters and even Basic Inverters are connected via the RS-485 interface, the parameters in SUMBENU [200] can be entered

49GGG 0215 0215 RAMP 1 Ramp 1: Fast acceleration time 4 sec Possible settings: 1 – 250 (1000) sec• Rapid acceleration may cause an error (OVER

5HazardousPressureCAUTIONSection 2The following diagrams show typical single and multi-pump systems using the HYDROVAR Variable Speed Drive. Connect d

50GGGGG 0245 0245 MAX. FRQ. Maximum frequency 60 Hz Possible settings: 30.0 – 70.0 HzThis parameter determines the maximum frequency output to

51GGG 0270 0270 KNEE FRQ. Knee frequency 60.0 Hz Possible settings: 30.0 – 90.0 HzThis parameter determines the frequency at which the HYDROVA

52GGGG 0285 0285 SKIPFRQ CTR Skip frequency start point 0.0 Hz Possible settings: fmin - fmax 0286 0286 SKIPFRQ RNG Skip frequency range 0

53GGHQAC01234Bf = 100%%f%f%fG 0320 0320 REG. MODE Regulation mode normal Possible settings: normal, inverseNormal: Speed is increased with fal

54 0400 0400 SUBMENU SENSORIn this submenu all actual value sensors which are connected to the HYDROVAR can be congured, (up to two transducers wi

55 0415 0415 SENSOR TYPE Selection of the sensor type and input terminal 4 – 20mA Possible settings: - analog I 4-20mA - analog I 0-20mA - ana

56SSSHQ00P 1 P 1+2 P 1 +2+3 0440 0440 SENS 2 CAL 0 Sensor 2 zero point calibration 0% = actual value Possible settings: - 10% up to +10%Zero poi

57GGGSSSSSCalculations of the new required value for multi pump applications:k ... number of active pumps (k >1)p = pset + (k-1)*[lift value – fall

58SSSSS 0530 0530 DISABLE FRQ Disable frequency (for cascade relay only!) 30 Hz Possible settings: 0.0 – 120.0 HzThe frequency to switch off the

59GSGGGSSS 0555 0555 SWITCH INTV Switch interval for lead / lag alternation 24 hours (for cascade serial / synchron only!) Possible settings:

6Pressure Tank, Pressure Relief Valve and Discharge PipingUse only “pre-charged” tanks on this system. Do not use galvanized tanks. Select an area tha

60GGON - all Master Inverters in the system start (unless it is stopped manually or by a failure) before the rst Basic Inverter runs.For example: Ad

61SSNot all errors can be reset automatically. (For detailed information see chapter 10 failure messages)OFF: if the ERROR RESET is set to OFF, each f

62SSS 0800 0800 SUBMENU REQUIRED VALUES 0805 0805 C.REQ.VAL 1 Conguration required value 1 digital Possible settings: - digital - analog U

63S 0815 0815 SW REQ. VAL Switching between required value 1 and 2 Setpoint 1 Possible settings: - Setpoint 1 - Setpoint 2 - Switch Dig 1 -

64SSSSSSSS 0900 0900 SUBMENU OFFSETThe Offset function allows for a change in setpoint based on a separate process parameter, (ex., ow rate). Use of

65S 0918 0918 OFFSET Y2 Desired value 0.00 PSI Possible settings: 0 – standardization of the sensorDesired value; designation of the y – coordin

66SGGGG 1000 1000 SUBMENU TEST RUN 1005 1005 TEST RUN Automatic test run after 100 hrs Possible settings: OFF – 100 h.The Automatic Test Run

67 1100 1100 SUBMENU SETUP 1110 1110 FACTORY SET Restores the HV to factory setting USA Possible settings: EUROPE, USATo restore the HYDROVAR to

68S 1210 1210 BAUDRATE Baudrate for user interface 9600 Possible settings: 1200, 2400, 4800, 9600, 14400, 19200, 38400 1215 1215 FORMAT Format f

69Section 10NOTEIf the HYDROVAR is stopped by an error (warning), the HYDROVAR and the motor remain under voltage. Before any work is carried out on t

7Section 33.1 Hardware CongurationsThe HYDROVAR variable speed drive consists of two separate components: the power unit and the control card. In its

7010.2 Master / Single InverterEach error is shown on the display in plain text and saved in the error memory.The errors can be reset automatically (d

71 Error Probable Cause Measure • Check Parameter RAMP 1/2 [0215 / 0220] (too short) and BOOST [0265] (too low) OVERLOAD

72SS • Incoming pressure or minimum level too low LACK OF WATER Low water contact • Bridge X3/11-12, if there is no ext. ERROR 21 (X3/

7310.3 Internal ErrorsTo remove the following errors cut the power supply for >60 seconds. If the error message is still shown on the display, cont

74Control on Constant Flow Problem: Control Fluctuations Cause: Check: • Increase WINDOW [0310] and set Control characteristics are set too low

75Section 11 – MaintenanceThe HYDROVAR does not require any special maintenance. However, the cooling fan and the vents should be free of dust. Also t

76Section 120 MAIN MENU20 SUBMENUSTATUS0 MAIN MENUXYLEM xx.x Hz 50 PSI2 REQUIRED VAL 50 PSI6 DATE xx-xx-20xx22 SELECT DEVICE * 01 *42 SEL.

77PROGRAMMING FLOW CHARTSection 12 (continued)100 SUBMENUBASIC SETTINGS200 SUBMENUCONF INVERTER300 SUBMENUREGULATION400 SUBMENUSENSOR500 SUBMENUSEQUEN

781000 SUBMENUTESTRUN800 SUBMENUREQUIRED VALUES700 SUBMENUOUTPUTS1000 SUBMENUTESTRUN1100 SUBMENUSETUPS1100 SUBMENUSETUPS605 MIN.THRESH. disabled705 A

79NOTES

8Application ExampleBooster sets up to 6 pumps where only one pump is speed controlled by the HYDROVAR and the others are xed speed (1 HYDROVAR Maste

LIMITED WARRANTYThis warranty applies to this Xylem Inc. product.Any part or parts found to be defective within the warranty period shall be replaced

9To increase the reliability of a system, (in the event of a Master controller failure) a second Master controller can be used.Full-featured possibili