AQUAVAR® CPCSUPPLEMENT A - Variable Speed DriveSUPPLEMENT TO THE INSTALLATION AND OPERATION MANUAL (IM167)SUPPLEMENT MANUALIM250R03
10Mount the DriveR7…R81. Use a hoist to move the cabinet into position.NOTE! If the cabinet location does not provide access to the cabinet sides, be
11Wiring OverviewPower Connection – Standard Input Disconnect (R1…R6, Wall Mounted)The following gures show the Standard Input Disconnect (wall mount
12Power Connection – Standard Input Disconnect (R7…R8, Floor Mounted)The R7 and R8 Aquavar CPC Standard Input Disconnect units are congured for wirin
13Install the Line Input WiringLine Input Connections – Standard Input Disconnect CongurationsConnect input power to the terminals of the disconnect
14Maintenance IntervalsIf installed in an appropriate environment, the drive requires very little maintenance. This table lists the routine maintenanc
15PC00021PC00018Enclosure Fan Replacement – NEMA 12 EnclosuresNEMA 12 enclosures include an additional fan (or fans) to move air through the enclosure
16Enclosure Air Filter Replacement – NEMA 12 EnclosuresFrame Sizes R5/R6 – Enclosure Inlet Air FilterThis procedure applies to disconnect conguration
172. Lay the lter frame on a at work surface. Remove the 3 retaining brackets by squeezing the tabbed corners in towards the middle of each bracket
18Frame Sizes R7/R8 – NEMA 12 Enclosure Exhaust FiltersThe exhaust lters in the R7/R8 NEMA 12 enclosure are located in the exhaust box at the top of
19CABLE SIZING/ RATINGS 208…240 Volt DrivesGWT AQUAVAR CPCVoltage PhaseNEMA 1 Base ModelCont. Output Amps Normal Duty HorsepowerFrame Size²Output Cab
2SAFETYUse of Warnings and Notes ...
20CABLE SIZING/ RATINGS 380…480 Volt DrivesGWT AQUAVAR CPCVolt-agePhaseNEMA 1 Base ModelCont. Output Amps Normal Duty HorsepowerFrame Size²Output Cab
21CABLE SIZING/ RATINGS 600 Volt DrivesGWT AQUAVAR CPCVoltage PhaseNEMA 1 Base ModelCont. Output Amps Normal Duty HorsepowerFrame Size²Output Cable
22FUSE SIZING/ RATINGS 208…240 Volt DrivesGWT AQUAVAR CPCVoltage PhaseNEMA 1 Base ModelCont. Output Amps Normal Duty HorsepowerFrame SizeInput Curren
23FUSE SIZING/ RATINGS 380…480 Volt DrivesGWT AQUAVAR CPCVoltage PhaseNEMA 1 Base ModelCont. Output Amps Normal Duty HorsepowerFrame SizeInput Curren
24FUSE SIZING/ RATINGS 600 Volt DrivesGWT AQUAVAR CPCVoltage PhaseNEMA 1 Base ModelCont. Output Amps Normal Duty HorsepowerFrame SizeInput Current Am
25Ratings (Supplement to Aquavar CPC User’s Manual - IM167)NOTE! The ratings listed below are exceptions to the ratings listed in the Aquavar CPC User
26Input Power Connections (Supplement to Aquavar CPC User’s Manual)FusesNOTE! Although fuses listed are similar in functional characteristics to fuses
27380…480 Volt Fuses380 … 480 VoltBase Drive Frame SizeDrive Input Fuse RatingsVendor Part NumberHP IdenticationAmps (600V)Bussmann Type3 CPC4006xFD
28500…600 Volt Fuses500 … 600 VoltBase Drive Frame SizeDrive Input Fuse RatingsVendor Part NumberHP IdenticationAmps (600V)Bussmann Type2 CPC5002xFD
29Drive’s Power Connection Terminals (Supplement to Aquavar CPC User’s Manual)The following tables show maximum wire size and required tightening torq
3WARNING! The AQUAVAR CPC adjustable speed AC drive with Input Disconnect should ONLY be installed by a qualied electrician.WARNING! Even when the mo
30380…480 Volt, Terminals380 … 480 VoltFrame SizePower Wiring DataVendor Part NumberHP Type CodeCircuit BreakerDisconnect SwitchMotor TerminalsGround
31500…600 Volt, Terminals500 … 600 VoltFrame SizePower Wiring DataVendor Part NumberHP Type CodeCircuit BreakerDisconnect SwitchMotor TerminalsGround
32Motor ConnectionsMotor Connection Specications – R7/R8 Motor Connection Specications Maximum Motor Frame Maximum Motor Cable Length* Cable Lengt
33Dimensions and Weights (Supplement to Aquavar CPC User’s Manual)Mounting DimensionsNEMA 1 & 12, R1…R6 Mounting DimensionsNEMA 1 and NEMA 12 – Mo
34NEMA 1 & 12, R7…R8 Mounting DimensionsNEMA 1 and NEMA 12 – Dimensions for each Frame Size Ref. R7 & R8 Top View mm in W 806 31.7 D 659
35Outside DimensionsOutside DimensionsNEMA 1, R1…R4 Outside Dimensions Input Disconnect, NEMA 1, R1…R4 Dimensions R1 R2 R3 R4 Ref. mm in mm in mm in
36NEMA 12, R1…R4 Outside Dimensions Input Disconnect, NEMA 12, R1…R4 Dimensions R1 R2 R3 R4 Ref. mm in mm in mm in mm in W 222 8.7 222 8.7 2
37NEMA 1, R5/R6 Outside Dimensions Input Disconnect, NEMA 1, R5/R6 Dimensions R5 R6 Ref. mm in mm in W 713 28.1 713 28.1 H 212 47.7 1212 47.7
38NEMA 12, R5/R6 Outside Dimensions Input Disconnect, NEMA 12, R5/R6 Dimensions R5 R6 Ref. mm in mm in W 734 28.9 734 28.9 H 1371 54.0 1371 54.0
39NEMA 1 & 12, R7…R8 Outside Dimensions Outside Dimensions by Frame Size Enclosure Ref. R7 R8 mm in mm in W 806 31.7 806 31.7 NEMA 1 H 2
4Study these installation instructions carefully before proceeding. Failure to observe the warn-ings and instructions may cause a malfunction or perso
40Applicable StandardsDrive compliance with the following standards is identied by the standards “marks” on the type code label. Mark Applicable St
41✔TECHNICAL DATACE MarkingA CE mark is attached to the drive to verify that the drive follows the provisions of the European Low Voltage and EMC Dire
42Refer to the Aquavar CPC User’s Manual (IM167) index for topics not listed here.Aair ow...32Ccable requirement
43Mmaintenance drive module fan replacement ...14 enclosure fan replacement ...14 intervals ...
CENTRIPRO LIMITED WARRANTYThis warranty applies to all Aquavar CPC controllers manufactured by Xylem, Inc.Any part or parts found to be defective with
5The following gures show the front view of the Aquavar CPC Input Disconnect standard congurations and identify the major components. R1 … R4 R5,
6Installation Flow ChartThe installation of Input Disconnect congurations for Aquavar CPC drives follows the outline below. The steps must be carried
7Preparing for Installation (Supplement to Aquavar CPC User’s Manual)Lifting the DriveR7…R8 FramesWARNING! Handle and ship oor mounted enclosures onl
8Preparing for Installation (Supplement to Aquavar CPC User’s Manual)Drive IdenticationTo identify the type of device you are installing, refer to th
9Suitable Mounting LocationFor selecting a suitable mounting location for FD congurations, refer to:• Preparing for installation in the Aquavar CPC U
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