Transportation and StorageInspect the deliveryInspect the package1. Inspect the package for damaged or missing items upon delivery.2. Note any damaged
Storage between useObserve the following for long-term storage of a pump station.• Insure system is drained of any water.• Remove transducers to ensur
Product DescriptionGeneral descriptionDescriptionA pump station is a pre-engineered and fabricated line of packaged booster systems thatprovides:• Ene
• Serial number• Item numbers of the required parts.Date CodePump BoostDischarge PressureSuction PressureStation FlowLargest Motor HPSCCRSystem FLASta
InstallationReference manualsAdditional installation informationFor information on installing controllers, use the following IOM:• Technologic = S1436
Guideline Explanation/commentMake sure that the space around the pump package issufficient.This facilitates ventilation, inspection, maintenance, andse
5. Allow the grout to set.The grout needs to set for at least 48 hours. Follow any additional instructions from thegrout manufacturer.6. Tighten the f
Commissioning, Startup, Operation,and ShutdownPreparation for startupDANGER:Electrical hazard sufficient to kill. Always disconnect and lock out the po
Checks CheckedCheck all flanged joints for the proper torque. Check that the system is full of liquid. Check that all high points in the piping system
Pump station startupConfirm the job site voltage1. Check these items before you apply power or close the disconnect:a) Check all of the power wiring co
3. Inspect the capillary tubing from the pump discharge to the suction header:a) Open the petcocks that feed the tubing.b) Make sure that the plastic
4. Adjust any other settings in order to meet the needs of your system.Test the package1. Exit the setup menu.2. Stop the package.3. Press the Auto ke
MaintenancePrecautionsDANGER:Electrical hazard sufficient to kill. Always disconnect and lock out the power before youservice the unit.WARNING:• This m
Motor lubrication checks• For grease-filled bearings, make sure that grease is not all over the inside of the motorand in the bottom of the motor. This
TroubleshootingPump station troubleshootingDANGER:• Personal injury hazard. Troubleshooting a live control panel exposes personnel tohazardous voltage
Cause RemedyThe fuses are blown or breakers are tripped. Check circuit breaker and fuses.Transducer isolation valves are closed. Make sure that the tr
The pump station experiences excessive vibrationCause RemedyThe motor, pump, or piping is loose. Make sure that all fasteners and components areproper
Cause RemedyThe diaphragm tank is faulty. Check for a properly installed diaphragm tank. Has thetank failed? Has the tank been charged to the properop
Technical ReferencePump station numbering systemThe pump station label located on the inside of the control enclosure door identifies theproduct code n
Seventh character: Stages / impeller size1 = 1, 2 = 2, 3 = 3, and so forthEighth character: reduced number of stages0 = 0 reduced, 1 = 1 reduced, 2 =
Table of ContentsIntroduction and Safety...
Fifth character: Supply voltage2 = 208 V / 1 PH / 60 Hz 6 = 460 V / 3 PH / 60 Hz3 = 230 V / 1 PH / 60 Hz 7 = 575 V / 3 PH / 60 Hz4 = 208 V / 3 PH / 60
Pump station with SSH pumpsExample product codeV 2 HE F 4 P A L 2 BCDNumbering system definitionsFirst character: Variable or constant speedV = variabl
Seventh character: TrimF — — — 4-11/166-1/8 4-13/166-3/16 6-1/16 7-1/2 7-1/2 8-1/4 7-15/16 — —G — — — 4-3/8 — 4-7/16 — 5-5/8 7-1/8 7-1/8 — 7-11/16 — —
Xylem |’zīləm|1) The tissue in plants that brings water upward from the roots2) A leading global water technology companyWe're 12,500 people unifi
Maintenance...20
Introduction and SafetyIntroductionPurpose of this manualThe purpose of this manual is to provide necessary information for:• Installation• Operation•
Hazard levelsHazard level IndicationDANGER: A hazardous situation which, if not avoided, will result indeath or serious injuryWARNING: A hazardous s
WARNING:Do NOT send the product to the Xylem manufacturer if it has been contaminated by anynuclear radiation. Inform Xylem so that accurate actions c
• Rinse the components in water after you disassemble the pump.• Do not exceed the maximum working pressure of the pump.• Do not open any vent or drai
Warranty claimXylem products are high-quality products with expected reliable operation and long life.However, should the need arise for a warranty cl
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